Pickling Tanks Manufacturer
Leading Pickling Tanks Manufacturer for Industrial Metal Treatment
As a globally certified Pickling Tanks Manufacturer, UK Enviro Systems engineers corrosion-proof solutions for aggressive acid processes. Our tanks withstand hydrochloric (15-20%), sulfuric (10-25%), and mixed acid baths through revolutionary composites. Consequently, steel mills, automotive plants, and metal finishers achieve zero-leak operations for 15+ years. Whether you need FRP, PP, or custom acid pickling systems, we deliver ASME-compliant tanks exceeding OSHA and ISO 9001 standards.
What Are Pickling Tanks? Essential Metal Surface Engineering
Defined by a Top Pickling Tanks Manufacturer
Pickling tanks are specialized containment systems designed for metal descaling processes. These critical vessels remove rust and oxides using aggressive acids where traditional materials fail. Crucially, they incorporate:
Chemical-resistant liners (PP, PVDF) preventing acid permeation
Reinforced structural shells (FRP/FRVE) for thermal stability
Unlike rubber-lined steel tanks, our solutions show <0.05mm/year erosion at 60°C. Moreover, non-contaminating surfaces maintain metal purity for galvanizing.
Core Advantages: Why Industries Choose Our Pickling Tanks
- Extreme Acid Resistance: Our FRVE composites withstand 25% HCl + 5% HF mixtures. Accelerated testing confirms 20+ year lifespans in continuous operation.
- Thermal Stability: Engineered for 10-80°C process temperatures with minimal expansion. Consequently, tanks maintain dimensional accuracy during thermal cycling.
- Safety Integration: Leak-proof designs feature:
- Secondary containment berms
- Vapor scrubber interfaces
- Automated pH monitoring
Thus achieving 100% compliance with COMAH regulations.
- Operational Efficiency: Modular designs enable 60% faster installation than concrete alternatives. Similarly, sloped bases ensure complete drainage in <5 minutes.
Pickling Tanks Manufacturer: Specialized Solutions
- FRP Pickling Tanks Ideal for sulfuric acid (15-25%) processes. Features filament-wound construction with vinyl ester barriers. Maximum capacity: 50,000L.
- PP Pickling Tanks: Cost-effective HCl (18-22%) solutions with thermoplastic welding. Includes antioxidant stabilizers for extended service life.
- Acid Pickling Tanks: Hybrid systems for mixed-acid applications (HCl/HF/HNO₃). Incorporates PVDF liners and FRVE structural layers.
- Custom Engineered Tanks: As your dedicated Pickling Tanks Manufacturer, we build:
Automated conveyor-integrated systems
Heated tanks with PTFE coils
ATEX-compliant explosion-proof units
Our Products
Approx. Price: Rs 4.60 Lakh / Piece
Fumeless Pickling Line
Product Details:
| Supply Ability | 20 Unit Per Day |
| Voltage | 220 V/380 V/415 V\ |
| Power Consumption | 200 W |
| Minimum Order Quantity | 1 Piece |
| Machine Type | Automatic |
Call Now:
Contact Us for Quality Pickling Tank
Contact us today to learn more about our products, request a quote, or discuss your specific needs. Let us be your trusted partner for all your Pickling Tank solutions.
Industry Applications: Precision Surface Preparation
- Steel Production: Our FRVE tanks handle 20% HCl at 60°C. Mills report 30% longer bath life versus rubber-lined alternatives.
- Automotive Manufacturing: PVDF-lined systems prevent zinc contamination. Consequently, chassis components achieve flawless e-coating adhesion.
- Aerospace Component Finishing: Custom tanks with titanium reinforcements for Ti-6Al-4V alloy pickling. Features automated concentration control.
- Metal Fabrication: Mobile pickling units with neutralization systems. Reduces wastewater treatment costs by 45%.
Why Partner with UK Enviro Systems?
- Precision Engineering: Robotic filament winding ensures ±1mm dimensional accuracy. Tanks withstand 2x operational pressures safely.
- Global Compliance: Certified to ASME RTP-1, PED 2014/68/EU, and ISO 45001. Additionally, we engineer for seismic zones 2-4.
- Lifecycle Partnership: Beyond installation:
Bath life optimization consulting
Thickness mapping audits
Emergency repair services
- Sustainable Solutions: Closed-loop material recycling achieves 40% lower carbon footprint than industry standards.
Material Science: Engineered for Acid Warfare
| Material | Best For | Temperature Limit | Key Advantage |
|---|---|---|---|
| PP/FRP | Sulfuric (≤25%) | 75°C | Cost efficiency |
| FRVE (Vinyl Ester) | HCl/HF Blends | 95°C | Crack resistance |
| PVDF/FRP | Nitric (≤40%) | 120°C | Purity preservation |
| PP/PVC Laminated | Phosphoric (75%) | 60°C | Stress corrosion immunity |
All materials undergo:
12-month immersion testing (ASTM D543)
Permeation analysis (ASTM F739)
Thermal cycling validation
Your Trusted Pickling Tanks Manufacturer
Ultimately, UK Enviro Systems redefines metal surface treatment through cutting-edge engineering. As a premier Pickling Tanks Manufacturer, we guarantee solutions that eliminate acid handling risks while maximizing production efficiency. Ready to transform your pickling line? Contact our engineers for a process audit and custom tank proposal.
Frequently Asked Questions
An FRP (Fiberglass Reinforced Plastic) A Pickling Tank is used for the metal pickling process, where acidic solutions are used to remove scale, rust, and other contaminants from metal surfaces.
Pickling Tanks are typically made from FRP (Fiberglass Reinforced Plastic), PP (Polypropylene), PP FRP, PVC/FRP Composite, HDPE/FRP Composite, PVDF/FRP Composite, FRVE depending on the type of pickling process and the chemicals involved.
Yes, we offer custom-designed Pickling Tanks to meet the specific needs of your application, including size, material, and other specifications.
With proper maintenance, Pickling Tanks can last for many years. The materials used in their construction are designed to withstand the harsh chemicals and conditions of the pickling process.
While Pickling Tanks are designed for acid pickling, they may be used for storing other corrosive chemicals, but we recommend consulting with our team to ensure compatibility.
Our Clients
